Design
Guide
Measurement
and Testing
It
is important that incoming inspection of magnetic characteristics
be clearly and properly specified. End point characteristics
(such as Br or Hc) cannot be directly
observed; therefore inspection personnel should not
expect to measure 8,500 Gauss on a SmCo 18 magnet even
though the Br is specified at 8,500 Gauss.
A
test method or combination of test methods should be
based upon the criticality of the requirement, and the
cost and ease of performing tests. Ideally, the test
results should be able to be directly translated into
functional performance of the magnet. A sampling plan
should be specified which inspects the parameters which
are critical to the application. A brief description
of some common test methods follows below.
B-H
Curves
B-H
curves may be plotted with the use of a permeameter.
These curves completely characterize the magnetic properties
of the material at a specific temperature. In order
to plot a B-H curve, a sample of specific size must
be used, then cycled through a magnetization/demagnetization
cycle. This test is expensive to perform due to the
length of time required to complete. The test is destructive
to the sample piece in many cases, and is not practical
to perform on a large sample of finished magnets. However,
when magnets are machined from a larger block, the supplier
may be requested to provide B-H curves for the starting
raw stock of magnet material.

Total
Flux
Using
a test set up consisting of a Helmholtz coil pair connected
to a fluxmeter, total flux measurements can be made
to obtain total dipole moments, and interpolated to
obtain close estimates of Br, HC, and BHmax.
The angle of orientation of the magnet can also be determined
using this method. This is a quick and reliable test,
and one that is not overly sensitive to magnet placement
within the coil.
Flux
Density
Flux
density measurements are made using a gaussmeter and
an appropriate probe. The probe contains a Hall Effect
device whose voltage output is proportional to the flux
density encountered. Two types of probe construction
(axial, where the lines of flux traveling parallel
to the probe holder, and transverse where the
lines of flux traveling perpendicular to the probe holder,
are measured) allow the measurement of flux density
of magnets in various configurations. The placement
of the probe with respect to the magnet is critical
in order to obtain comparable measurements from magnet
to magnet. This is accomplished by building a holding
fixture for the magnet and probe, so that their positions
are fixed relative to each other.

Flux
Maps
Using
special scanners equipped with 3-axis Hall probes, magnetic
arrays can be mapped, to capture flux densities in x,
y, and z directions with a specified number of data
points across the entire array. The resulting data can
then be output as a flux contour map, as flux vectors,
or as a data table for further analysis.
Pull
Tests
This
is a commonly used test for magnets. The pull of the
magnet is proportional to B2, and is therefore
very sensitive to the value of B. Variations in B occur
due to variations in the inherent properties of the
magnet itself, as well as environmental effects such
as temperature, composition and condition of the material
that the magnet is being tested on, measurement equipment,
and operator. Since B decays exponentially from a zero
air gap, small inadvertently introduced air gaps between
the magnet and the test material can have a large effect
on the measured pull. It is therefore recommended that
pull be tested at a positive air gap. Performing pull
tests at a number of air gaps, and plotting results
as air gap vs. (pull)1/2
, provides a more accurate description of
the pull characteristics of the magnet. Extrapolating
from this pull at zero air-gap may be calculated.

Other
Functional Tests
These
should be determined according to the application and
after discussion with the supplier. They may involve
complex tests such as a profile of flux density along
a specified axis, flux uniformity requirements within
a defined volume, or relatively simple tests such as
a torque test.
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